Amorphous Alloys for Tool Inserts
- Tool inserts made of amorphous alloys, more comprehensive and holistic approaches with an energy- and process-efficient focus can be realized.
- Due to the low thermal conductivity and high fatigue strength of this class of materials, fewer surface defects on the components and increased tool life of the amorphous inserts are achieved compared to conventional steel inserts.
- Improved energy efficiency is achieved, resulting in overall lower energy consumption and a reduction in CO2 emissions.
- No peripherals or coatings are required and cycle times can also be reduced because the surfaces are produced to a standard comparable to aluminum molds, with a lifespan comparable to that of steel inserts, eliminating the need for the coating process step.
- The risk of the coating peeling off during the injection molding process and necessitating rework is eliminated.
- Applications include injection molded micro-optics and plastic products with very high surface finish requirements.
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